11_24_JCS Enzyme Dosing Skid (002)

    FLEXIBLE PRODUCTION SCHEDULE WITH THE JCS UltraBlend™ for enzyme 

    Lactose-free milk processing

    With the JCS UltraBlend™ you can add enzyme post pasteurization treatment allowing the enzyme and milk reaction to take place over a 24 hour period in the package itself. With this approach, some of the benefits are:

    Cost Savings: Cost of production is lower due to the improved efficiency of the enzyme and eliminate the need for batching tanks.

    Product Quality: Pasteurizing the raw milk prior to enzyme dosing prevents the deterioration of milk in the raw state.

    Extended Runs: Production runs of lactose free milk in excess of 75,000G on a single set of filters.

     

    enzyme STANDARDIZATION

    Lactase enzymes are the main ingredient that needs to be added to milk in order to produce lactose-free milk. When enzymes are added, lactase catalyzes the conversion of lactose to glucose & galactose which lactose intolerant consumers can consume.

    Options for adding the enzyme to the milk
    Pre and post pasteurization
    Return on investment JCS UltraBlend™

    What is the return on investment (ROI)? 


    • Ingredients savings: Uses less enzymes
    • The cost of production is lower since dosing takes place after pasteurization, providing efficient use of the ingredient and eliminating the need for batch tanks
    • No need to process the milk twice
    • Reduced chemical use, labor & utility costs
    • Production & sales flexibility

     

    How is the JCS uLTRAbLEND™ INTEGRATED IN YOUR PROCESS

     

    • The JCS UltraBlend™ is an easy to install integrated skidded system that can be swung in or out of your process as needed with a simple flow plate.
    • Capabilities to integrate with recipe PLC based management system
    • Dual steam barrier protection designed to easily integrate with any processor / footprint
    • Custom built and designed to meet the individual needs and requirements of each facility

    • The JCS UltraBlend™ can be incorporated on Aseptic/ESL/HTST systems.

     
    11_27_JCS Enzyme Dosing Skid Back
    JCS webinar

    More benefits of using the jcs uLTRAbLEND™ FOR ENZYME STANDARDIZATION

     

    • Optimized Sequence: The JCS- UltraBlend™ for enzyme can be fully integrated into the UHT sequencer so enzyme standardization only occurs when the UHT is processing a product that requires enzyme.
    • Production Flexibility:  The system can be sterilized independently to the UHT while the UHT is running other products.
    • The JCS-UltraBlend™ monitors differential pressure across filters. If a pressure increase is observed, a proactive approach can be used to change the filters out while the processor is on sterile water or running other products.
      Click here to watch a webinar and learn more!

     
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