Aseptic Process
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Direct Steam Injection (Ultrasys™)
The JCS complete ULTRASYS ™ aseptic processor for low acid products assures product and process integrity. By coupling proven aseptic technology, and the best in aseptic equipment, with JCS process and control engineering expertise and know how, we are able to offer a system of superior performance at a most cost effective price. |
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The UltraSys™ aseptic system, by JCS, integrates the best available components to provide a complete system of the utmost efficiency. The key major components used are: a PHE preheater/cooler plate heat exchanger, a Sanitary Hydrothermal steam injector manufactured to 3A standards, a JCS custom designed flash cooler manufactured by JCS, an aseptic homogenizer, aseptic valves, sanitary processing valves, centrifugal pumps, and top-of-the-line utility valves. The UltraSys™ can be coupled to a unique JCS designed low acid sterile surge tank, AsepTank™, which is fabricated exclusively for JCS.
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Additionally we offer the following Aseptic Designed Processes:
- Indirect Thermal Process
- Hybrid Processor
- Uses Injection and flash cooling or indirect heating and deaeration
- FDA Filed Validated Systems
- CFR21 Part 13
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The JCS UltraBlock™ provides extended shelf life and canned milk Aseptic Processors the most reliable and flexible dual isolation barrier satisfying PMO 2005!
With The JCS UltraBlock™, One Process Can Satisfy the Needs Of:
- Extended Shelf Life (ESL) Processing
- Aseptic, Shelf-Stable Processing
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The JCS UltraBlock™:
- Allows The Elimination Of The Dual Stem Flow-Diversion Valve Assembly
- Allows the Use of a Single UHT Processor for Both ESL and Aseptic Products
- Extends Product Runs Beyond the Normal 24 Hours to 40+ Hours
- Provides PMO Compliant Aseptic Product and Chemical Isolation
- Provides a Means of Sterile Water Rinsing of the Aseptic Storage Tank
- Assures the Integrity of the Aseptic Process and Products
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