Aseptic Process

Our engineers have spent much time in research and development to configure the unique processing equipment arrangements and controls. Our customers are provided with a process which assures aseptic integrity, the best in product taste and flavor, and the most user friendly operator control strategy.

Aseptic Processors both standard and custom for High & Low acid products including:

• Direct Injection Low Acid System UltraSys™ in sizes from 55, 80, and 125 GPM
• Multi-Tube High Acid System in sizes from 30GPM to 200GPM
• Plate & Frame Heat Exchanger based System for Sterile Water and Clear Juices in sizes from 10GPM to 80GPM
• Infusion based Low Acid Systems in sizes from 50 to 80GPM
• Spiral Tube Low Acid High Pressure Systems for Creamers and similar products in sizes from 5 to 50GPM
• Multi Tube/Triple Tube combinations Low Acid and High Acid Flexible Processors in sizes from 20 to 180GPM
• JCS UltraFlash™ Flash Chambers to retrofit existing direct steam applications both Injection and Infusion which feature fully capable external 3A/PMO compliant Condenser System, easy 100% Inspection, CIPable, reduced spare parts consisting of only gaskets and seals.
• JCS AsepTank™ Sterile Surge Tank designed for Low & High Acid applications with unique Sterile Air Design, Sterile Block Design, Sterile Rinse Capability Built IN, and integration with the JCS UltraBlock™
• JCS UltraBlock™ dual steam isolation barrier fully PMO compliant for isolation of sterile to non sterile product and CIP chemicals, applicable for low acid, high acid, and egg application

Direct Steam Injection (Ultrasys^TM)

The JCS Controls, Inc. complete ULTRASYS^TM aseptic processor for low acid products assures product and process integrity. By coupling proven aseptic technology, and the best in aseptic equipment, with JCS Controls, Inc. process and control engineering expertise and know how, we are able to offer a system of superior performance at a most cost effective price.

The ULTRASYS^TM aseptic system, by JCS Controls, Inc., integrates the best available components to provide a complete system of the utmost efficiency. The key major components used are: a PHE preheater/cooler plate heat exchanger by APV, a Sanitary Hydrothermal steam injector manufactured to 3A standards, a JCS Controls Inc. custom designed flash cooler manufactured by JCS Controls, Inc., a proven best-of-the-line APV Gaulin aseptic homogenizer, G & H aseptic valves, G & H sanitary processing valves, Fristam proven pumps, and top-of-the-line utility valves by Baumann and Burkert. The ULTRASYS^TM can be coupled to a unique JCS Controls designed low acid sterile surge tank which is fabricated exclusively for JCS Controls, Inc. by DCI of Saint Cloud, Minnesota.